Aldevron Breakthrough Blog

Antibiotic-free, Scalable, High Expression

December 17, 2025 by Rubin Joshi

Why NanoplasmidTM vectors are the future of Plasmid DNA

For more than three decades, plasmid DNA has been a cornerstone of modern molecular biology. It has enabled breakthroughs in gene editing, powered the productions of viral vectors like adeno-associated virus (AAV), and served as a backbone for mRNA vaccine development. Yet, while therapeutic platforms have evolved at a remarkable pace, the plasmid tools used to build them have not caught up to address both clinical compliance and scalability simultaneously

Most vectors still rely on large, antibiotic-resistant backbones designed in the 1980s, long before today’s regulatory standards or the demands of advanced therapies. This mismatch between modern applications and conventional plasmid technology is increasingly recognized as a barrier to efficiency, safety, and innovation.

With that in mind, we’ll explore why antibiotic-free, small backbone plasmids are essential for the next generation of advanced therapies. Specifically, we’ll show how Nanoplasmid vectors bridge the gap between technology and applications to address modern therapeutic needs.

The Challenge: Modern problem requires modern solution
The ask on safety, efficiency and cargo-capacity have increased for the present-day therapies. Considering the classical design of conventional plasmids, their large bacterial backbones are prone to suppress transgene expression, while antibiotic resistance genes can raise safety concerns. Regulators increasingly flag these antibiotic resistance markers as alarming, given the potential for horizontal gene transfer and the wider issue of antimicrobial resistance.

For researchers, the impact is practical as well as scientific; lower yields, higher variability, and costly delays in bringing therapies forward translate to multiple barriers in therapeutic development that could be avoided.

Nanoplasmid Vectors: Engineered for the Edge of Innovation
Nanoplasmid vectors were developed to meet the modern demands of advanced therapies head on. Its backbone is less than 500 base pairs, dramatically smaller than conventional plasmids, which reduces silencing while delivering stronger and longer-lasting expression.

Instead of antibiotics, Aldevron’s Nanoplasmid technology uses the RNA-OUT selection system, a clean, non-coding approach that eliminates the risk of resistance transfer. A specialized R6K origin of replication prevents propagation outside of controlled host strains, adding another layer of safety.

Crucially, Nanoplasmid vectors can be produced at high yield, making them practical for both research and large-scale manufacturing across multiple modalities:

The advantages of Nanoplasmid vectors are already being demonstrated in clinical programs around the world. DNA vaccines built on Nanoplasmid backbones have generated robust immune responses in early trials, while cell therapy platforms have shown improved editing efficiency and expression stability.

Conventional plasmids with their large backbones and antibiotic resistance markers, need an update to keep pace with safety and efficiency need of the modern day science. Nanoplasmid vectors provide a practical alternative to simplify development, satisfy regulators, and ultimately deliver safer and more effective therapies. In a field defined by innovation, it is time for the DNA backbone itself to evolve.

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ABOUT THE AUTHOR

Rubin Joshi

Rubin Joshi, PhD, is a Business Development Manager in ATMP sector at Aldevron, serving the European market, and specializing in DNA and mRNA enabled solutions for cell and gene therapy. He brings a strategic lens to cGMP enablement, future proofing manufacturing pipelines with a focus in CAR-T.

With a PhD in Cellular Immunology, Rubin held a distinguished career as Application Specialist in Cell & Gene Therapy at Cytiva before transitioning into the CDMO space at Aldevron.